Custom Coating Machines
DECC offers the service of designing, or contracting via third party, a custom coating line for coating parts that don't otherwise lend themselves to existing spray applications.
In addition to spray equipment, we also provide this service for alternate operations, such as surface preparation and 100% vision system inspection.
Typically, unique part geometries with difficult angles are best suited for robotic coating technology. Our engineers will work with part-specific programming, taking full advantage of our two 6-axis FANUC’s and our 6-axis ABB robot. We have the room necessary to add inline dryers and ovens, automated load and unload, vision systems, and automated packaging, should you need it.
Surface Preparation & Vision System Inspection
In addition to spray equipment, we also provide this service for alternate operations, such as surface preparation and 100% vision system inspection. We have previous experience designing and building PLC controlled aluminum oxide blasters that are specifically designed to hit unique angles and to ensure that there will not be any part to part contact. With regards to vision systems, we were approached by a Japanese OEM that wished to have DECC coat both of their competing supplier's parts, ensuring that parts would never be mixed in case there was ever a warrantee issue on the finished assembly. Our engineering and quality departments were able to design a system that would guarantee that parts would never be mixed despite the less than one millimeter difference in the size of the ID circle. The vision system was designed to handle high volume production rates by utilizing two cameras and an automatic packaging system. As of 2009, over 32 million parts have been processed without ever mixing their parts.
Let DECC design a custom process for you. Contact us today.