Randy
By Randy on Feb. 27, 2018
(Modified Feb. 27, 2018)
Share

When you hear the term “non-stick”, most people immediately have their favorite cooking skillet pop in their head.

While this is true – non-stick pans are non-stick because most are coated with a PTFE coating – the applications of the aforementioned coating are far more reaching than just kitchen products.

Below are various instances in the automotive and manufacturing sectors where the application of a non-stick coating solved – or vastly improved – a component performance, machine performance, or excessive downtime related challenge.

Automotive

 

Non-stick coated component

A latch component with a non-stick coating applied

 

A major OEM was having issues with the latch mechanisms on the rear liftgate of their newest truck model during cold cycle testing. Condensation and water would freeze on the plated components, ultimately preventing the liftgate from functioning. We applied Henkel’s GP 1904, a PTFE and graphite based coating with a low cure temperature so the plating would not be impacted. This non-stick coating prevented the ice from adhering to the component, allowing the liftgate to operate in the cold with no issues.

PTFE Coated Silicone poppet seal

A silicone poppet seal with a non-stick PTFE coating

 

 

In another instance, a Tier I automotive supplier was experiencing failures in their emission system sensor assembly due to a silicone poppet – the silicon rubber was sticky and attracted contaminates that caused an ineffective sealing surface. We applied Henkel’s two-part, phenolic resin-bonded PTFE coating Emralon 310 (now called Bonderite S-FN 310). This low cure coating prevented dust and contaminants from sticking to the silicon sealing surface, ultimately resolving their failure mode.

Manufacturing

A furniture producer was experiencing excessive downtime due to the length of time it took to clean the glue off of the fixtures, blades, and machine components they used in their seating and table manufacturing area. We applied Henkel’s Emralon 333 (now called Bonderite S-FN 333) and its non-stick release qualities significantly reduced the time it took to remove the glue.

Numerous high-volume metal fabrication companies contact us to see if there is a more robust solution to prevent weld spatter from sticking to their fixtures other than spraying it every other cycle with a silicon aerosol. In these instances, we apply Whitford’s Xylan 8870 – a non-stick release coating that is also high-temperature resistant – allowing weld spatter to be simply brushed off.

Plastic injection mold with Xylan 1840

Plastic injection mold with Xylan 1840

A large rubber injection molding company was looking for a durable coating that not only aided in the release of their components from the mold after processing but also expedited routine cleaning. We applied Whitford’s Xylan 1840 – what they claim to be their best non-stick coating matrix – and solved both of their challenges.

Do Any of These Challenges Sound Familiar?


Contact Us

Even if your situation is not exactly the same, perhaps some similarities in the aforementioned examples have led you to believe a non-stick coating application could be a solution to a problem you are facing. If so, contact us and we can recommend a resin system that we think can help with your unique challenge.

Contact Us

Related Articles



How a Rack-Spray Process Audits Your Parts

Utilizing a rack-spray coating application for your components as opposed to a dip-spin method has...

Coating Information, Quality Information

HVLP Spray vs Electrostatic Spray

As an exclusively rack-spray applicator, DECC utilizes two types of spray guns to...

Coating Information

The Three C’s: Coverage, Cure & Cross Hatch

Will the coating pass this test or that? Will it reach this many...

Coating Information, Quality Information